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Homework Assignment 3 – AWI Case C

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Ames Writing Instruments Inc.

Case C: Mapping Business Processes: Data for CSM

Draw the Current State Map

Customer (Boxing Operation) Demand:

Weekly Demand =

Daily Demand =

Number of orders each day =

Number of boxes per order =

Time Available =

Takt Time =

Raw Materials (In-Box) Inventory Block:

Inventory =

Lead Time (Wait Time) =

Order Printing and Verification:

Processing Time =

Employees =

FTE =

Cycle Time =

Setup =

Batch Size =

Utilization =

WIP and Delay:

Inventory =

Lead Time (Wait Time) =

Delay for delivery =

Total =

Order Entry:

Processing Time =

Employees =

FTE =

Cycle Time =

Setup =

Batch Size =

Utilization =

WIP and Delay:

Inventory =

Lead Time (Wait Time) =

Delay for delivery =

Total =

Order Verify:

Processing Time =

Employees =

FTE =

Cycle Time =

Setup =

Batch Size =

Utilization =

WIP and Delay:

Inventory =

Lead Time (Wait Time) =

Delay for delivery =

Total =

Printing Department

Processing Time =

Employees =

FTE =

Cycle Time =

Setup =

Batch Size =

Utilization =

Boxes Staged for Boxing:

Inventory =

Lead Time (Wait Time) =

Draw, Material and Information Flows using the correct icons, Leadtime bar, and Total Processing and Lead Time

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